Windows Based Hmi Software – You are here: Home / Controls / HMIs / Human Machine Interfaces (HMIs): Hardware, software and new interfaces
Gone are the days of HMIs that simply connected dials, actuators, gauges, and warning lights. Today’s HMIs control machines and entire production lines with the ability to analyze and improve performance.
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Some act as an I/O signal processor providing information on speed, temperature, temperature, voltage and more to change the process. Here, HMIs provide global information based on infinite devices, those feedback devices, motors, transducers, sensors, and other smart devices (such as smart motors or smart hardware) that are integrated with electronics to communicate current states. A variety of other systems bring HMI functionality directly online with other automation tools. In fact, HMIs take on many of the tasks associated with legacy distributed control systems, or DCSs. See the Design World literature on Controllers (Controllers, PLCs, PCs, and PACs) for more information on this.
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Maple Systems now offers the cMT Smart HMI service that enables HMI control and monitoring from Windows PCs as well as Apple and Android phones. Technological advances in IT, electronics, and manufacturing are expanding the role of HMIs in automation. HMIs need to be connected to a single, central location where administrators can monitor operations, receive notifications, and resolve issues quickly. OEMs need the ability to monitor and track equipment in the field, responding without costly site visits. Machine operators need the freedom to navigate the factory floor, control the machine using tablets and smartphones. Maple Systems cMT HMIs now enable these functions. Two new Smart HMI models include a powerful HMI (cMT-SVR) and a 15-inch monitor. Touch screen HMI (cMT5151) with process functions, recipes, alarms and more. Both models also support MQTT, OPC UA Server, MySQL and Modbus Gateway IIoT protocols.
As the effect of Moore’s Law plays a role in the development of display technology, today’s HMIs are also taking over all forms of displaying human-readable information about machines and automation. In fact, the task of processing data for human readers is something the industry takes for granted. Communication with operators is also common; Many hardware developers have provided software to perform communication-related tasks. There are many cheap and free drivers. Here, one of the biggest design issues engineers can face is the choice between an integrated or always-on approach: Ethernet, fieldbus, or simple, inexpensive communications.
Open source modules and easily scalable HMIs allow designers to use the software for quick installation and customization. Templates allow configuration of machine data collection, and then a navigation system to allow HMI end users (on the factory floor or elsewhere) to access all that information in a logical way.
Pro-face America now offers an expanded family of SP5000 modular HMIs. New options include 15-inch wide screens. And the 19-inch one. Both 15 inches. The screen and 19 inches. The screen comes with an additional glass top design that improves visuals and durability. P-CAP’s auto-sensing function detects five points of contact at the same time and features Touch Blocking to prevent accidental shocks with water or dust. Various Windows applications in WES7 can work with HMI thanks to the Open Box back-end module. The new SP-5B41 Open Box comes standard with Pro-face HMI Runtime and offers twice the CPU computing power, three times the space saved, and twice the data acquisition speed of its predecessor.
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In fact, HMIs are an important part of industrial IoT, IT/OT, and the integration of industrial processes and management systems. They can provide machine operators with detailed information about a single running machine; send employees and managers to analyze product data; replacement of printed paper on billboards; and provide plant managers with remote access to global data from smartphones and mobile devices. In fact, most HMIs circulate information in front of their end point and are allowed to the audience. The HMI dashboard is a valuable tool used by users and engineers around the world to display and monitor processes, provide goals and configurations of control, create schedules and initiate sequences and solve problems using processes, alarms and incidents.
HMI is short for Human Machine. As the acronym says, these spaces provide a visual interface between machines, tools and processes, and the operator or engineer.
Many plants use multiple HMI panels at the operator’s fingertips, each designed to provide the information the operator needs at that location.
I want to choose the right HMI board for my application. How do I choose the best HMI panel?
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The first consideration is the size of the screen. Do I need a tablet with a smaller screen, like 3 or 4 inches, or a larger screen, like 15 or 21 inches? HMI panels come in all sizes, typically 3 to 25 inches.
I want to touch the screen? Touch screens are simpler and provide faster response, but are more expensive than models that only work with the arrow keys.
Do I need color or monochrome? Color HMIs are clear and allow for easy color viewing, but monochrome units are inexpensive and work best for displaying small amounts of information, such as information about speed or time remaining in a session.
What resolution is required to display sufficient graphics or allow multiple displays on one screen?
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What about the settings? Should HMI be installed in space? Or in a passport? Or be a hand?
What protection does HMI require? IP67 for waterproofing or outdoor installation?
What options do I need? Ethernet? Profinet? Is it a printer for lab equipment, RFI scanners or barcode readers? And do I need more character types?
What are the software requirements? Do I need an OPC or a special driver to get data from the driver?
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Do I need to develop custom software for the HMI terminal to support industrial operations, such as barcode software or online inventory?
Does the HMI need to be Windows and file system compatible, or will HMI software from a vendor suffice?
I will now look at the HMI panel for a number of different things. Let’s say I need an HMI panel that has at least a 12″ screen size but can scale without restriction to other HMI devices of different sizes.
I also want to be able to create HTML based diagrams from the Siemens TIA Portal software and easily connect to my S7-1500 software.
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I need network security built in and I have backup software. The HMI panel must be high performance and have clear graphics. I need to connect the panel online using Profinet.
What is the best way to meet these requirements? I find that the new line of Siemens Unified Architecture console HMI panels can meet my needs perfectly.
I think the MTP 1200 is the best HMI for this application. Furthermore, programs written on the HMI interface can be used on MPT panels of different sizes, without any changes.
But what if my needs are important and my budget is tight? If integration with Siemens TIA Portal is my main concern, then the KTP 1200 Basic HMI is what I need. It’s not as advanced as the MTP 1200, but it’s still powerful, fast and comparable to the HMI storage unit.
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Let’s say I have an HMI in a tank farm and I want an HMI board that can communicate with my controller wirelessly. What HMI can I use to solve this problem?
The 5103L HMI has a 10-inch LCD display and can be operated at 24 volts DC for maximum safety. It is the best HMI to monitor tank level and other agricultural machinery and equipment in the field.
What if I need to connect my HMI to an Ethernet/IP network, like I would a Rockwell Automation PLC, and then connect a device like a barcode reader to a metering and batching system?
The solution may be to choose the standard 9-inch PanelView Plus 7 model to monitor the measurement process.
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If I need one but need a well-fitting panel for use in a clean environment, like a chemical plant, I can choose the PanelView Plus 7 which shows off the functionality of metal.
And if I need to work in a dangerous environment, the ArmorView Plus7 model is a good choice, with its IP66 rating and internet that doesn’t need to be installed on the board. Each of these specifications supports a ring-tolerant Ethernet ring topology for reliability and performance.
In this article, I’ve shown you some of the most common features of HMI panels, from size to interface options and a variety of designs from leading manufacturers.
So with all the cool features, different interfaces and software options, what exactly is the best HMI for your application? The answer is the one that best suits your budget requirements!
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If you have any questions about how to choose the right HMI for your application, add them to the comments section and our automation engineers with more than 20 years of experience will surprise you with detailed answers to your questions.
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